Prep Time 25 minutes
Cook Time 45 minutes
Servings 6–8

Ingredients

Instructions

  1. Cook the pasta: Bring a large pot of salted water to a boil. Cook elbows and cavatappi separately al dente. Drain and set aside.
  2. Caramelize the onions & prep bacon: Slice onions ¼ inch thick. Cook slowly in a skillet with a little butter over medium-low heat until deep golden brown (~10–12 minutes). Cook bacon until crispy, chop into bite-sized pieces.
  3. Make the cheese sauce: Melt butter in a medium saucepan over medium heat. Whisk in flour to form a roux; cook 1–2 minutes. Gradually whisk in warm milk and cream; simmer until thickened. Stir in cream cheese, Dijon mustard, smoked paprika, garlic powder, salt, and pepper. Add cheddar, smoked gouda, and Parmesan; stir until fully melted and smooth.
  4. Combine pasta, sauce & add-ins: Toss cooked pasta into the cheese sauce until fully coated. Fold in bacon, caramelized onions, and shredded chicken. Pour into a greased cast-iron skillet or aluminum pan.
  5. Add topping: Mix panko, melted butter, Parmesan, smoked paprika, and cayenne (if using). Sprinkle evenly over the mac 'n' cheese. Optional: top with extra shredded smoked cheddar.
  6. Smoke it: Preheat smoker to 225–250°F (107–121°C) using wood of choice. Smoke 30–45 minutes until topping is golden and cheese is bubbly.
  7. Finishing touches: Drizzle Steadfast Bourbon BBQ Sauce over the top. Let rest 5 minutes before serving. Optional: garnish with fresh parsley for color.
  8. Pro Tips: Cheese blend — sharp cheddar + smoked gouda = rich, smoky flavor. Smoke control — 45 minutes is usually perfect; longer can make it bitter. Pasta mix — cavatappi traps sauce, elbows give classic bite. Serving suggestion — serve straight from the cast iron skillet for presentation impact.
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